WUXI EAST CHINA FURNACE CO.,LTD

 High quality and good service creats the brilliant future.

Home
Products
About Us
Factory Tour
Quality Control
Contact Us
Request A Quote
News
Home ProductsCopper Continuous Casting Machine

Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM

I'm Online Chat Now
China Wuxi Huadong Industrial Electrical Furnace Co.,Ltd. certifications
China Wuxi Huadong Industrial Electrical Furnace Co.,Ltd. certifications
Great business partner, also great friend in China. Thanks for your help on my orders.

—— Mr Mohamed Sadani

Wuxi East China Furnace Co.,Ltd is one of my best suppliers. I appreciate their honest, and their good quality.

—— Mr Pravinsinh K.Vaghela

Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM

Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM
Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM

Large Image :  Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM Get Best Price

Product Details:

Place of Origin: China
Brand Name: Jingjie
Certification: ISO/CE
Model Number: BSC

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Price: negotiation
Packaging Details: Packed in wooden case for outer packing
Delivery Time: 30 working days after received your payment
Payment Terms: T/T or L/C
Supply Ability: 10sets per month
Detailed Product Description
Product Material: Cooper,Brass,Bronze,Tin Phosphors Bronze Product: Strip
Thickness Range * Width Range: 10-20mm Type: Horizontal
Range Of Coil's Internal Diameter: Width (330- 455)×thickness(0.01-16) Max. Weight Of Coil: 5000kg
Warranty: 12 Months After Sales Service: Send Engineers To Overseas
High Light:

brass continuous casting machine

,

continous casting machine

 

Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM Supplier

 

 

Ⅰ..Major Technical Parameters of Equipment:

 

1 Smelting furnace:
1.1 Total capacity of furnace 5.0T
1.2 Effective capacity of furnace 2.5T
1.3 Furnace voltage 380V
1.4 Furnace power 600KW
1.5 Melting rate 2t/h
1.6 Power factor after compensation: 0.95-1.0
1.7 Number of phases and connection mode of inductor:

Single-phase series-connection

1.8 Rated capacity of transformer:

900KVA water-cooled autotransformer (380V incoming-line, three-phase,

1.9 coil cooling mode: Water-cooling
1.10 Cooling water consumption: 5m3/h
1.11 Maximum temperature of furnace: 1500℃
2 Holding furnace section

 

 

2.1 Effective capacity of furnace: 4.0T
2.2 Effective casting capacity: Less than 85 dB
2.3 Rated voltage: 380V
2.4 Rated power : 250KW
2.5 Rated capacity of transformer:

400KVA water-cooled autotransformer

(380V incoming-line, three-phase,

no-load stepped voltage-regulating).

2.6 Power factor after compensation: 0.95-1.0
2.7 Temperature control precision: ±8℃
2.8 Maximum temperature of furnace: 1300℃
2.9 Coil cooling mode:

Water-cooling

3 Mould  
3.1 width 330- 500mm
3.2 thickness 16-20mm.
3.3 Material 1Cr18Ni9Ti stainless steel, lined with copper bush (made of T2 copper)
4 Secondary cooling device  
4.1 Water consumption: 3m ³/h
4.2 Water pressure: 0.2-0.3Mpa
5 Withdrawal machine  
5.1 Maximum pushing and drawing force: 50KN
5.2 Speed: Speed:
5.3 Minimum stroke range:

0.1mm

5.4 Shortest standby time 0.01S
5.5 AC servo motor: Siemens motor (11KW)
5.6 Rated rotation speed of motor: 3000r/min
5.7 Static torque: △Tw= 60K Mo (at 60) 70N-M
6

Double-billet hydraulic upper shearing machine:

 

6.1 Shearing force: 600KN
6.2 shearing thickness: 20mm
6.3 Shearing width: 500mm
6.4 Shearing speed:

0- 5mm/s

6.5 Shearing stroke: 80mm
6.6 Maximum follow-up stroke of shearing machine: 200mm
7 Coiler machine unit  
7.1 Power: 5.5KW
7.2 Rotational speed: 1420r/min
7.3 Coiler displacement stroke: 800mm
8 Hydraulic station  
8.1

Motor power of hydraulic station for smelting furnace and holding furnace:

 

2× 7.5KW
8.2 Motor power of hydraulic station for withdrawal machine: 2× 7.5KW
8.3 Motor power of hydraulic pump for upper shearing machine:

2× 11KW

 

8.4 Motor power of hydraulic pump for coiler: 2× 7.5KW
 

 

Ⅱ.Process:
Burdening (Returns should be baled) → Smelting furnace → Chemical analysis → Heating up the sealed launder → Crystallizer → Primary cooling → Secondary cooling → Withdrawal machine → Shearing machine →Coiler

Select the raw materials according to process document, determine the feeding procedure according to melting points of metallic elements, furnace burden proportions, and difficulty of oxidation burning losses, and charge the raw material into the smelting furnace; When smelting, add certain thickness of covering agent into the furnace, which shall be supplemented in-time; When the molten copper inside the furnace reaches tapping temperature, lab-test the composition of molten copper inside the furnace; Before tapping, completely clean out the clinkers in molten copper; After the tapping of each furnace, keep around 800 kg molten copper inside the furnace, as the starting block. Transfer the molten copper (molten and well-adjusted in the melting chamber) through the sealed launder into the holding furnace, control the temperature of molten copper, keep the molten copper inside the holding furnace at the casting temperature and at certain level range. Under the action of level, the molten copper flows into the crystallizer, and get crystallized into plate-type copper billet through primary cooling by crystallizer. Under the continuous drawing by withdrawal machine, the plate billet of required shape is formed. Secondary cooling system is installed at plate billet outlet, and the flow rate of cooling water is adjustable. The main purpose for adopting these control measures is to ensure crystallization temperature as well as stabilization of process parameters, so as to ensure product quality. The withdrawal of strip billet is realized by means of the dragger, and the time of drawing, stop and reverse pushing by the dragger is continuously adjustable. The optimal control parameter should be determined and timely adjusted according to different materials, different specifications and surface quality conditions. The drawing is controlled by PLC program, realizing cyclical actions of drawing, stop, and reverse pushing.

Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM 0Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM 1Horizontal Copper Continuous Casting Machine , Tin Phosphors Bronze Strip Billet CCM 2

 

 Ⅲ.Specifications:
1. Types of casting specifications
* Production variety:copper base alloy(Cu-Ni) strip 
 
2. Specification of finished-product coil

  2.1 Number of billets: 1 strips

  2.2 Billet width: 380mm-500mm

  2.3 Billet thickness: 60mm

  2.4 Inside diameter of coil: minimum Φ 600- 800mm

  2.5 Outside diameter of coil: maximum Φ1800mm

  2.6  Maximum weight of coil: max: 6000kg

 

3. Guarantee value of billet thickness difference

  3.1 Transverse thickness difference of billet: <0.75mm—0.3 (After mould modification)

  3.2 Longitudinal thickness difference of billet: <0.3mm (After mould modification)

  3.3 Average energy consumption for smelting by smelting furnace: 250-380kwh/t

  3.4 Average energy consumption for temperature preservation by holding furnace: 50-80kwh/t

  3.5 Maximum pushing and drawing force: 50KN

  3.6 Pushing and drawing speed range: 1.5-70mm/ sec

  3.7 Average maximum casting speed: 300mm/ min

  3.8 Maximum shearing force of hydraulic shear: 600KN

  3.9 Coiling speed of coiler: 750mm/min

 

 

Ⅳ.  Equipment parts list

 

No. Equipment Name Unit QTY
1 Line frequency induction smelting furnace (including melting groove and lining building material) set 1
2 Iron core, water jacket and coil of smelting furnace set 1
3 Tundish set 1
4 Line frequency induction holding furnace (including melting groove and lining building material) set 1
5 Iron core, water jacket and coil of holding furnace set 1
6 mould for lining building set 1
7 crystallizer set 2
8 graphite mould set 1
9 Sealing steel mould of crystallizer set 1
10 Dummy bar (made of stainless steel) set 1
11 Dummy plate set 1
12 Cooling water distribution device for crystallizer set 1
13 Secondary cooling device set 1
14 Withdrawal machine set 1
15 Hydraulic follow-up shearing machine set 1
16 Coreless coiler set 2
17 Water-cooled cable for smelting furnace set 1
18 Hydraulic system Complete set 1
19 Electrical control system Complete set 1
20 Regulating transformer (no-load, stepped) for smelting furnace set 1
21 Regulating transformer (no-load, stepped) for holding furnace set 1
22 Gas protection device set 1
23 Surface temperature thermometer set 1
24 Special tools for machine unit    

 

 

Wuxi East China Furnace Co.,Ltd

No.3 Bashi Furong Industrial Park,Xishan District,Wuxi City,Jiangsu Province,China
Contact person: Joey.Wong
Tel: +86 510 83788308
Fax: +86 510 83786308
Mob: +86 139 2112 5611
Wechat: 86 139 2112 5611

Whatsapp: 86 139 2112 5611

joey@wxhddl.cn

 

Contact Details
Wuxi Huadong Industrial Electrical Furnace Co.,Ltd.

Contact Person: Joey.Wong

Tel: +86-13921125611

Send your inquiry directly to us