Brass Bar D100mm Horizontal Continuous Casting Machine 1-Strand Split Type 120KW Melting and 80KW Holding Furnace
Ⅰ.Process:
Melting furnace--Chute--Holding furnace-Mould--Micro-travel reversible casting machine--Synchronizing shearing machines-- Hydraulic unit--cooling unit--Electromechanical control unit
| 1.1 For casting of pure metal or special requirements, subsurface channel-type smelting-holding combination furnace or controllable channel-type smelting-holding combination furnace can be adopted; |
| 1.2 For producing round-shaped, tubular-shaped and special-shaped billets, cut-to-length synchronizing sawing machine can be adopted; |
| 1.3 For producing round-shaped, tubular-shaped and special-shaped billets, the material stock platform for receiving and storing billets can be adopted. |
Ⅱ. Specifications:
| 2.1 Material of casting specifications * Brass Bar |
| 2.2 Rod billets (round-shaped) * a. Diameter range -----Φ100mm * b. Number of production lines -----1- Strand |
Ⅲ. Equipment Components List of Horizontal Continuous Casting Production line for Brass Bar
| No. | Equipment Name and Spec. | Unit | Quantity | Remarks |
| 1 | Melting furnace | set | 1 | Including melting groove, coil, water jacket and iron core. |
| 2 | Chute | set | 1 | One in-use and one standby |
| 3 | Holding furnace | set | 1 | Including melting groove, coil, water jacket, iron core, vertical temperature measurement device (specially-made), thermocouple (containing platinum and rhodium) and protection tube. |
| 4 | Molten steel storage ladle and chute | set | 1 | For transferring material into the mold after sintering in holding furnace. |
| 5 | mold system (Ф150) | set | 6 | Including graphite mold |
| 6 | Dragger (7.5KW) | set | 1 | |
| 7 | Synchronized auto-tracking sawing machine | set | 1 | |
| 8 | Material stock platform | set | 1 | Chain drive, length of 3M |
| 9 | Header tank | set | 1 | |
| 10 | Traction carrier roller | Set | 1 | |
| 11 | Cooling water distributor | set | 1 | Including cooling water for transformer, reactor, coil of electric furnace, water jacket, water-cooling cable, and mold (primary and secondary cooling). |
| 12 | Hydraulic system | set | 2 |
Including hydraulic station and cylinder |
| 13 | Electric-control operation system of electric furnace | set | 1 | Including the control cabinet for melting furnace and holding furnace (Siemens is chosen for main electrical elements). |
| 14 | Process control operation system | set | 1 | For control of servo motor and process, synchronized auto-tracking sawing machine, and control of material stock platform. |
Ⅵ. Pictures of Brass Bar Horizontal Continuous Casting Machine
MELTING AND HOLDING FURNACE
MOULD
DRAGGER
SAWING MACHINE
ELECTRIC CONTROL SYSTEM
