August 19, 2025
Our Copper Continuous Casting Machine is an advanced industrial system designed for the efficient and continuous production of copper billets, rods, tubes, and other semi-finished products. This technology eliminates the need for traditional batch casting processes by integrating melting, casting, and cooling into a seamless, automated production line. It ensures high productivity, excellent metal quality, and reduced energy consumption—making it ideal for modern copper processing industries.
Continuous Operation: Allows for uninterrupted casting, improving efficiency and reducing downtime.
High Automation: Equipped with PLC or computer control systems for accurate process control and monitoring.
Flexible Design: Suitable for producing a wide range of copper products such as copper rods, tubes, strips, and shaped profiles.
Precise Temperature Control: Ensures stable casting conditions and consistent product quality.
High Metal Yield: Minimizes scrap rate and metal loss compared to traditional batch methods.
Modular Structure: Easy to maintain, upgrade, and adapt to different production capacities.
Casting Speed: 0.5 – 6 meters per minute (adjustable)
Casting Capacity: 1 to 30 tons per hour
Product Size: Copper rods from 8mm to 30mm diameter; billets up to 150mm × 150mm
Materials: Suitable for pure copper (ETP, OFC), brass, bronze, and other copper alloys
Cooling System: Water-cooled graphite or metal molds with advanced water circulation systems
Melting Furnace: Melts scrap copper or cathode copper into molten metal.
Holding Furnace: Maintains a consistent temperature for continuous feeding.
Mold Section: Molten copper is cast through water-cooled molds to form solid shapes.
Puller & Cutter: The cast product is continuously pulled, cut to length, and prepared for rolling or further processing.
Coiling / Stacking: Final products are coiled (for rods) or stacked (for billets or slabs).
Wire and cable manufacturing (copper rods)
Copper tube production for air conditioning, plumbing, and refrigeration
Electrical and electronic components
Copper alloy processing industries
Foundries and metal recycling operations
Improved Quality: Produces dense, fine-grained copper with fewer defects.
Energy Efficient: Reduces energy consumption by integrating casting and cooling.
Cost Effective: Minimizes labor, material loss, and post-processing requirements.
Environmental Friendly: Lower emissions and scrap generation compared to traditional casting.
