Product Introduction: Cu-Ni Alloy Copper Continuous Casting Machine (One Strand, 20mm Thickness)

Product Introduction: Cu-Ni Alloy Copper Continuous Casting Machine (One Strand, 20mm Thickness)

The Cu-Ni Alloy Copper Continuous Casting Machine is a precision-engineered system designed for the continuous production of copper-nickel alloy plates or strips with a single strand and a thickness of 20mm. It is ideal for producing high-performance materials used in marine, chemical, and electrical applications where excellent corrosion resistance and mechanical strength are required.

This machine integrates melting, alloying, casting, and cooling processes into one fully automated line, ensuring stable production, uniform material properties, and high surface quality.

Key Features:

• Material Type: Copper-Nickel (Cu-Ni) alloy, suitable for grades such as CuNi10Fe1Mn, CuNi30Mn1Fe, etc.

• Casting Configuration: Single strand horizontal continuous casting

• Product Dimensions:

  • Thickness: 20mm

  • Width: Customizable (commonly 100–400mm)

  • Length: As required or coiled (if strip)

• Melting Furnace:

  • Induction melting or resistance melting furnace

  • Capacity range: 500 kg to 3 tons per batch

  • Alloying system ensures precise composition control

• Mold Section:

  • Water-cooled crystallizer

  • Designed to handle high-viscosity Cu-Ni melt

  • Graphite or copper mold with adjustable mold lips

• Cooling System:

  • Closed-loop water circulation for mold and strand cooling

  • Efficient secondary cooling ensures fine grain structure

• Pulling System:

  • Hydraulic or servo-driven pinch roller mechanism

  • Adjustable pulling speed for consistent strand thickness

• Cutting Unit:

  • Automatic flame or saw cutting system

  • Accurate length control and clean cut edges

Benefits:

• Excellent Product Quality: Produces Cu-Ni alloy with uniform thickness, dense structure, and smooth surface finish, suitable for further cold rolling or forging.

• High Corrosion Resistance: Ideal for marine applications, heat exchangers, condensers, and desalination systems.

• Precise Alloying: Accurate control of nickel and trace elements ensures metallurgical consistency.

• Energy Efficient: Optimized furnace and cooling systems reduce energy consumption and metal loss.

• Compact Design: Single-strand layout requires less space while maintaining high output efficiency.

• Automation Ready: Equipped with PLC control for real-time temperature monitoring, pulling speed adjustment, and emergency shutdown.

Applications:

• Marine Engineering – Pipes, plates, and tubes for seawater systems

• Power Industry – Condenser plates, heat exchanger tubing

• Desalination Equipment

• Chemical Processing Plants

• Coin Blanks Production

• Electrical Applications – Connectors, busbars, and terminals requiring high conductivity and corrosion resistance