August 19, 2025
The Horizontal Continuous Casting Machine (HCCM) is an advanced metallurgical equipment used for the continuous production of non-ferrous metal products in solid, hollow, or shaped profiles. Unlike traditional ingot casting, this technology enables the direct, uninterrupted casting of metals into semi-finished forms with improved quality, higher yield, and greater efficiency.
This machine is widely applied in the casting of copper, copper alloys (such as brass, bronze, and Cu-Ni), aluminum alloys, and zinc, offering exceptional versatility across industries.
Continuous & Stable Production
Designed for long-duration operation, ensuring smooth and consistent casting with minimal downtime.
Precise Temperature Control
Integrated with intelligent control systems for furnace temperature, mold zone, and cooling flow to ensure uniform solidification and superior metallurgical structure.
Versatile Product Shapes
Capable of casting rods, billets, tubes, strips, and custom-shaped profiles through interchangeable mold assemblies.
High Surface Quality
Horizontal casting allows for better control over surface finish and dimensional accuracy compared to vertical casting processes.
Customizable Design
Machine layout and components can be tailored to match your required product size, material, and production capacity.
| Parameter | Value Range |
|---|---|
| Casting Materials | Pure Copper, Brass, Bronze, Cu-Ni, etc. |
| Strand Quantity | 1–8 strands (based on output need) |
| Product Thickness | 8mm – 100mm |
| Width / Diameter | 20mm – 300mm (or custom) |
| Casting Speed | 0.5 – 6 m/min (adjustable) |
| Cooling System | Water-cooled mold + secondary cooling |
| Automation | PLC or HMI-based control system |
Melting Furnace – High-efficiency electric or induction furnace to melt raw material.
Holding Furnace – Maintains a stable temperature before feeding to the mold.
Graphite/Metal Mold Assembly – Precisely shaped molds for continuous solidification.
Cooling Section – Water cooling system for quick and uniform metal solidification.
Pulling Mechanism – Servo-controlled pulling rollers or hydraulic pullers for continuous strand extraction.
Cutting Unit – Automatic flying saw or shear to cut the product into desired lengths.
Discharging Table – For stacking or transferring finished products to the next process.
Copper Rod and Strip Production for wire & cable
Brass or Bronze Tubes for plumbing, heat exchangers, and instruments
Copper Alloy Profiles for marine, aerospace, and industrial applications
Recycling Plants converting scrap metal into castable forms
High Efficiency & Yield: Maximizes material usage and reduces waste.
Superior Quality: Finer grain structure, fewer casting defects, and better mechanical properties.
Cost-Effective: Reduces post-processing and labor costs.
Environmental Advantage: Lower energy consumption and minimal material loss.
Over 30 years of experience in non-ferrous casting technology
ISO9001 certified production and quality systems
Global support for installation, training, and maintenance
Proven performance in more than 50 countries
We provide full custom design and engineering services to meet your exact needs—whether for a single-strand machine for lab-scale production or a multi-strand industrial line for high-volume output. Contact us today for a tailored solution.
