Low Weight Semi Continuous Hot Rolled Mill For Deformed Bar Pre Stressed Type
HOT ROLL MILL PROCESS EQUIPMENT
1 Raw material spec: 75×75×2000mm
2 Final products spec: Φ10~Φ24mm hot-rolled deformed bar,
3 Hourly output: 10t/h
Rolling type and rolling mill configuration
1 Rolling mill layout type adopts semi-continuous.
2 To roll min. Section Φ10mm deformed bar based on 75×75mm
billets, rolling passes is of 15.
3 Adopt “one stand of service ” type to reduce rolling passes gradually.
4 There are total 11 stands of rolling mill in the whole production line,
including Φ400×1 rough rolling mill, Φ300×6 intermediate rolling mill
and Φ300×2×2 finishing rolling mill.
5 Rolling mill drive: Φ400×1 rough rolling mill is AC motor. Φ300×6
intermediate rolling mill is “one AC motor drives six”.
finishing rolling mill is “one DC drives two”
6 The highest rolling speed of final products stands to roll Φ10mm
deformed bar is 8m/s.
1. Rolling mill stand adopts pre-stressed type. This type is high
stiffness and easy to change roller.
2. The rolling mill’s driving applies reducer and the duplex adopt
two-grade reduction united gearbox. This type has following advantage:
low weight, small volume, economical space occupation, low cost and etc.
Gear-shaft material: 42CrMo forged, Wheel gear material ZG35CrMo,
the box is of structural parts.
3. Cooling bed entering adopts free of roller table pneumatic
entering type, which has the advantage of light equipment, simple, low
cost and easy maintenance compared with apron plate type entering
4. End-cropping and multiple-length flying shear adopt
pneumatic clutch frequency controls speed, rotatory type. This type of
flying shear has the advantage of low motor power, simple electric
control and low investment compared with start-stop flying shear.
5. The bundling adopts mechanical pneumatic combined type
automatic machine, and the material for bundling is Φ6.5mm wire rod.
Process equipment list
|1||Ladle turret/ladle moving car/ladle fixed support (determined by customers)|
|5||Mould vibration device|
|6||Vibration drive device|
|7||Protecting cover for vibration device|
|8||Secondary coolings spraying frame|
|9||Secondary coolings spraying pipe|
|10||Spraying nozzle for secondary cooling water|
|11||Support roller device for secondary and thirdly cooling|
|12||Withdrawal straightening machine|
|13||Transmission device for withdrawal straightening machine|
|15||Rigid dummy bar|
|16||Dummy bar storage device|
|17||Guide roller for dummy bar storage device|
|18||Billet delivery roller table|
|19||Hydraulic billet pusher|
|20||Platform for billet collection|
|21||Flame cutting machine/hydraulic shear (determined by customers)|
|Electrics control system|
|23||Control system for mould vibration|
|24||Control system for withdrawal straightening machine|
|25||Effective control system for dummy bar|
|28||Control system for billet delivery roller table|
|29||Control system for billet out|
|30||Control system for central hydraulic station|
|31||Main casting platform|
|33||Platform for dummy bar storage|
|35||Discharging device for secondary coolings steam|
|36||Control system for secondary cooling water|
|37||Suspended operation box for withdrawal straightening part|
|38||Special configuration can be provided in accordance with customers requirements|
Wuxi Huadong Industrial Furnace Co.,Ltd
Welcome to visit and inspect!
Contact persone: Angel Zhang