Copper Rod 8mm Upward Continuous Casting Machine Frequency Cored Melting Holding Furnace
Equipent Process Introduction
A typical mains frequency furnace adopts a new combination structure of melting-casting with metal flowing under surface. The inductor adopts a vertical structure with silicon sheets imported. As the molten metal flows from the melting furnace to the holding furnace under the surface, the heat emission (that would be otherwise caused) is avoided so as to reduce the energy consumption. Meantime, the metal loss is also reduced. As the exposure of the molten metal to the air is substantially reduced, the product quality can be stabilized and enhanced. The parameters of the melting-holding furnace like voltage, amperage, effective power and compensation factor are indicated with signals. The metal temperature in the furnace is continuously measured and displayed. Also indicated are the temperatures and pressures for the water for cooling the inductor coils, wrapping sleeves and cables with necessary optic and acoustic alarms equipped
COMPOSITION OF EQUIPMENT
Single furnace, continuous casting machine, guild wheel frame, wire frame, double bar coiling machine, water cooling system, temperature measurement system and control system.
MAIN TECHNICAL PARAMETERS OF THE EQUIPMENT
1, there is a core frequency induction furnace
(1) production of T2 copper rod (raw material electrolytic copper, bright wire)
(2) furnace body structure
(3) electric furnace power 45KW
(4) electric furnace voltage 380V
(5) the frequency of electric furnace 50HZ
(6) the melting rate of less than 150kg
(7) electric furnace capacity 500kg
2, continuous casting machine
(1) the number of cast rod 2
(2) cast rod diameter specification 8mm; head number 2
(3) drive AC servo drive
(4) servo motor power 1.3KW
(5) the tracking accuracy of the liquid level is + 2mm
3, double bar coiling machine
(1) automatic take-up rod
(2) to close the line into a circle around the weight of 300kg
PRODUCT TECHNICAL STANDARDS
1, density: 8.9kg/dm fand
DELIVERY OF TECHNICAL DOCUMENTS AND DRAWINGS
1.The Seller shall provide the following documents and drawings within 15 days after the contract is signed and effective.
a. Equipment layout plan
b. The basic condition of equipment and civil engineering
c. Water and electricity layout
d. The operation platform.
2. The Seller shall provide the following documents and drawings when the equipment is delivered.
a. Process document and operation specification of continuous casting machine
b. The general equipment and consumables drawings.
c. Detail table of equipment wearing parts
d. The electrical principle diagram and system diagram.
e. The installation of electrical cable material list.
SELLER'S SCOPE OF RESPONSIBILITY
1. The Seller shall be responsible for the installation and commissioning of the contract equipment and the delivery of the relevant provisions of the annex.
2, according to the contract requirements to submit the relevant technical documents.
3. Responsible for the installation, commissioning and training of contract equipment.
4, equipped with special tools for the use of the installation.
5, technical services: customer service guaranteed for one year, life-long maintenance (except coil, water jacket, melting ditch).
6, follow-up technical support: equipment upgrades and assist to build the furnace, etc..
7, service response time: the buyer informed within 48 hours.
8, responsible for equipment acceptance and timely handling of the relevant transfer procedures.
BUYER'S SCOPE OF RESPONSIBILITY
1, production workshop: span, length, height of crane lifting equipment installation, all shall comply with the requirements.
2, circulating cooling water.
3, power supply.
4, compressed air.
5, test for production of raw materials and auxiliary (charcoal, graphite flake etc.)
6, the seller is responsible for the provision of equipment in the installation process of staff and board.
MAIN EQUIPMENT CONFIGURATION AND SUPPLY RANGE
|1||Power frequency induction furnace with core(45KW)||Two body furnace||1 set||Furnace body, furnace body bracke|
|Sensor||1 set||Iron core, coil, water jacket, channel 1|
|Furnace cover||1 set|
|Oven building material||1 set||
Quartz sand, insulating material, refractory brick
|2||Furnace electric control||Furnace electrical control||1 set||One Electric cabinet ,one control cabinet|
|Furnace temperature detection||1 set||Display cabinet with temperature|
|3||Temperature measurement system||Water inlet diversion device||1 set||Valve, pressure gauge, etc|
|Mould temperature detecting assembly||1 set|
|Water temperature total||1 set|
|4||Continuous casting machine||Top lead continuous casting machine frame||1 set|
|AC servo motor and speed reducer||1 set|
|Guide wheel||2 set|
|Ttraction drive system||1 set|
|Mould hanging device||1 set|
|Water cooling circulating device for mould||1 set|
|5||Electric control cabinet||Drive||1 set|
|Man-machine interface||1 set|
|PLC controller||1 set|
|Lifting system||1 set|
|Liquid level tracking system||1 set|
|Copper rod mould||2 set|
|Quick connector||4 set|
|Protection sleeve||10 set||Ten Containing graphite mold|
|7||Double bar coiling machine||Cable car||1 set|
|Receiving tray||2 set|
DATE OF DELIVERY
To be delivered within 75 days after the contract becomes effective.
1. The main body of the equipment will have one year of free warranty, and special components shall be discussed separately;
2. During the trial-production period (within 3 months after equipment commissioning is finished), our company will dispatch a professional technician for follow-up service;
Within the warranty period, if fault occurs due to quality problem, our company will dispatch personnel to the site to solve the problem within 72 hours after receiving the notice;
After the warranty period of the equipment is expired, our company will offer effective solutions within 24 hours after receiving the notice, and will dispatch personnel for maintenance work if the user fails to solve the problem, only charging the cost expenses.
For annual overhaul of equipment, our company will dispatch professional technician to join the users in formulating the turnaround plan, free of charge;
Within the warranty period, our company can dispatch professional technician to the site to check the operation condition of equipment and provide field service.
After the warranty period of equipment expires, one return visit can be made on invitation once per half a year.
3. If our company has innovation and improvement points or constructive suggestions for similar equipments, we will inform the user in time.
Wuxi East China Furnace Co.,Ltd
No.3 Bashi Furong Industrial Park,Xishan District,Wuxi City,Jiangsu Province,China
Tel: +86 510 83788308
Fax: +86 510 83786308
Mob: +86 139 2112 5611
Wechat: 86 139 2112 5611
Whatsapp: 86 139 2112 5611